Tool grinding machine
Learn more about Innovateam's solutions in the field of mechanical engineering.
Customer/ Industry
The customer requires a machine to produce precision tools. The tolerances of the tools require an extremely precise machine tool. The tooth pitch of the tools can be very fine, with correspondingly small teeth.
The tools are mainly used in the production of precision parts in the medical and watchmaking industries.
Product development
In 2011/12, we had already developed a CNC-controlled special machine tool for this customer, which produces such precision tools. At that time, the machine was intended as a replacement for the older generation of special tool grinding machines. At that time it was not possible to produce such tools with standard machine tools.
In the meantime, the standard tool grinding machines have been further developed and can now produce some of these special tools. However, this is only worthwhile for larger series, as the setup and programming time takes up too much manpower in relation to the production time.
The decision of the customer to continue to use a special machine tool tailored to his application leads to the further development of the first CNC controlled special machine tool.
We are very pleased to be able to continue manufacturing special purpose machine tools for our customer.
Function
The operation of the machine is tailored to the customer's application. This results in a lean design, which enables very short throughput times.
In combination with the stable overall design, this results in short throughput times and high process reliability.
Our services
As general contractor for this project, this included all of Innovateam's services.
Starting from project management - the development of the mechanics - the programming of the Fanuc PLC - purchasing and procurement - assembly and commissioning and warranty and service support.
Moreover, we would like to mention the important services and deliveries from our most important partners, without whom the project would not have been possible.
CNC control and drives: Fanuc Switzerland GmbH, Biel
Hardware planning and cabinet construction: W. Steinegger AG, Orpund
Workflow / Skills
Learn more about the skills required in this project
Based on the customer's experience with the manual special grinding machines, a concept adapted to the task has already been developed during the construction of the first machine (2011/12). During the construction of the second machine, it was necessary to map the extended requirements mechanically and in terms of software. The approximately 1-year development time to the finished machine had to be used well. As with most projects, the decisive factor was a realistic project plan that was adhered to throughout the entire duration of the project.
Benefit
The customer receives a finished product that is precisely tailored to his needs at a defined price.
In close cooperation, the machine and the processes can be constantly optimised and further developed according to the customer/user needs.